China manufacturer 40HP 30kw 3 Phase Water Lubrication Oil Free Rotary Screw Air Compressor air compressor oil

Product Description

40hp 30kw 3 Phase Water Lubrication Oil Free Rotary Screw Air Compressor

Product Description

Oil free screw air compressors are widely used in industries that require high quality air sources such as: pharmaceutical, food, electronics, chemical, packaging, etc. 100% pure compressed air is a necessary procedure to guarantee satisfactory crafts and product quality, which ensures the production of high-end products safely and risk-free.
The lubrication system of an oil free screw air compressor is an individual fuel recycling unit. The compression chamber and the bearings were separated by a set of sealed high-performance mechanical assembly. The lubricating oil can only flow in the enclosed area and is prevented to enter the compression chamber, which only contains 100% pure compressed oil-free air. The users could obtain 100% pure compressed air with some slight post-treatment of water and dust removal

Model No. Capacity FAD(m3/min) Motor Power
(Kw)
Noisel Level
(dB)
Outlet Diameter Dimension(mm) Weight
(kg)
0.7MPa 0.8MPa 1.0MPa L W H
WFS-7.5A 1.3 1.2 / 7.5 60 G3/4 1100 845 1260 520
WFS-11A 1.6 1.5 1.4 11 60 G3/4 1100 845 1260 580
WFS-15A 2.5 2.3 2 15 65 G3/4 1520 1100 1400 620
WFS-18.5A 3.3 3.1 2.5 18.5 65 G1 1520 1100 1400 720
WFS-22A 3.7 3.5 3 22 68 G1 1520 1100 1400 830
WFS-30A 5.3 5 4.3 30 71 G1-1/2 1760 1250 1600 980
WFS-37A 6.2 5.9 5 37 71 G1-1/2 1760 1250 1600 1100
WFS-45A 7.5 7 6 45 74 G1-1/2 1900 1250 1360 1250
WFS-55A 10 9.5 7.9 55 74 G2 1900 1250 1360 1450
WFS-75A 13 12.5 10 75 75 G2 1900 1250 1360 1600
WFS-90A 15 13.5 12.8 90 75 G2 2000 1250 1360 2000
WFS-110A 20 18.5 16.5 110 78 DN65 2100 1850 1700 2500
WFS-132A 23.5 23 20 132 78 DN65 2100 1850 1700 2650
WFS-160A 26 24 23 160 80 DN80 2300 1900 1900 2800
WFS-180A 32.5 31 28 180 82 DN80 2300 1900 1900 3000
WFS-250A 42 40 38 250 85 DN100 3200 2100 2000 4800

Product Details

Advantage:

  1. Oil Free —-Totally Oil Free:

    Oil free water lubrication screw air compressor is a kind of compressor that provides clean, pollution-free, 100% oil free screw air compressor, its zero emission can protect the environment efficiently.

  2. Water —- Lubrication, Sealing and Cooling:

    Ideal isothermal compression     High efficiency (large air delivery)

    Low temperature compression    No need the intercooler and after cooler

    Low rotation speed             Low noise, low vibration and no need the overdrive gear

    Low viscosity of lubrication water   Easy to be separated with the air    

  3. All stainless steel pipe : Simple ,non-corrosive,non-polluting,high reliablity

Ceritifications

Company Information

Windbell Co. Ltd. was established in 2006. It is a high-tech company mainly producing Screw Air Compressor.

Located in HangZhou National High and New Technology Industries Development Zone, the company has more than 100 employees equipped with 50 advanced testing machines working in the plant area of 20000 square meter. A high profile R&D team with experience in developing products with GHH and Rotor, has more than 20 patents granted. The company can produce more than 4000 Air Compressor every year.

We believe that without an advanced quality management system you cannot make high quality products. With ISO9001 and ISO14001 certifications, the company aims to be a CHINAMFG in offering consumers efficient, energy-saving, and environment-friendly solutions in the application of air compressor. Based on its R&D output, the company has successfully applied its solutions to the field of mining, tunneling, outdoor construction and its technology also facilitates the production of medical oxygen generators and textile equipment. The Screw Air Compressor are widely sold to Southeast Asia, Central Asia, Middle East, Africa, and South America…
FAQ

Q1: Why customer choose us?
A: CHINAMFG MACHINERY CO., LTD., with 13 years old history, we are specialized in Screw Air Compressor.  We warmly welcome your small trial order for quality or market test.
Q2: Are you a manufacturer or trading company?
A: We are professional manufacturer with big modern factory in HangZhou,China. Both OEM & ODM service can be accepted.Pls check Our Company Profile.
Q3: What’s your delivery time?
A: Generally 15 to 20 days, if urgently order, pls contact our sales in advance.
Q4: How long is your air compressor warranty?
A: One year for the whole machine and 2 years for screw air end, except consumble spare parts.
Q5: How long could your air compressor be used?
A: Generally, more than 10 years.
Q6: What’s payment term?
A: T/T, L/C, Western Union, Credit Card, and etc. Also we could accept USD, RMB, Euro and other currency.
Q7: How about your customer service?
A: 24 hours on-line service available. 48hours problem sovled promise.
Q8: How about your after-sales service?
A: 1. Provide customers with intallation and commissioning online instructions.
2. Well-trained engineers available to overseas service. 

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Lubrication Style: Oil-free
Cooling System: Water Cooling
Power Source: AC Power
Structure Type: Closed Type
Installation Type: Stationary Type
Type: Single Screw Compressor
Customization:
Available

|

air compressor

Are There Specific Filtration Requirements for Oil-Free Compressors?

Yes, oil-free compressors have specific filtration requirements to ensure the quality and purity of the compressed air output. These filtration requirements are designed to address the unique characteristics of oil-free compressors and the potential contaminants that can be present in the intake air. Here’s a detailed explanation of the specific filtration requirements for oil-free compressors:

1. Pre-Filtration:

Pre-filtration is the first stage of filtration in oil-free compressors and is designed to remove larger particles, such as dust, dirt, and debris, from the intake air. These particles can enter the compressor and cause damage to internal components or affect the performance of downstream filtration stages. Pre-filters typically consist of pleated or mesh filters that capture particles of various sizes. The efficiency of pre-filters is usually specified in terms of their particle size removal capability, such as 5 microns or 10 microns.

2. Coalescing Filtration:

The coalescing filtration stage in oil-free compressors is responsible for removing smaller particles and coalescing water vapor into droplets for subsequent removal. This stage is crucial in ensuring that the compressed air remains free from fine particles and moisture, which can cause contamination and corrosion issues. Coalescing filters are designed with special media that capture and combine small particles and water droplets, allowing them to be easily separated from the compressed air. The efficiency of coalescing filters is typically specified in terms of their particulate removal capability and moisture removal efficiency, such as 0.01 microns and 99.9% respectively.

3. Activated Carbon Filtration:

Activated carbon filtration is often employed as a final stage in the filtration process of oil-free compressors. Activated carbon filters help eliminate odors and absorb any remaining oil vapors or hydrocarbons that might have bypassed the previous filtration stages. These filters contain activated carbon granules with a high surface area, allowing them to adsorb and trap odor-causing compounds and trace amounts of oil vapor. The efficiency of activated carbon filters is typically specified based on their odor removal capacity and oil vapor adsorption capacity.

It’s important to note that the specific filtration requirements for oil-free compressors may vary depending on the application and the desired air quality standards. Industries such as food and beverage, pharmaceuticals, electronics manufacturing, and painting often have more stringent filtration requirements to meet their specific air purity needs. In such cases, additional filtration stages, such as sterile filters or high-efficiency particulate air (HEPA) filters, may be incorporated to achieve the desired level of air quality.

Complying with industry standards and guidelines, such as ISO 8573, can provide guidance on the appropriate filtration requirements for oil-free compressors. These standards define specific limits for contaminants in compressed air, including oil content, particulate matter, and moisture, and can help determine the necessary filtration stages and their efficiency ratings.

By implementing the appropriate filtration requirements, oil-free compressors can ensure that the compressed air produced is clean, dry, and free from contaminants, meeting the specific air quality needs of various applications.

air compressor

What Is the Impact of Oil-Free Technology on Compressed Air Quality?

The use of oil-free technology in compressed air systems has a significant impact on ensuring high-quality compressed air. Here’s a detailed explanation of the impact of oil-free technology on compressed air quality:

1. Elimination of Oil Contamination:

Oil-free technology ensures that the compressed air produced is free from oil contamination. Traditional compressors that use oil lubrication can introduce oil particles, aerosols, and vapors into the compressed air stream. These oil contaminants can have detrimental effects on downstream equipment, processes, and products. By eliminating oil from the compression process, oil-free technology helps maintain the purity and cleanliness of the compressed air, ensuring that it meets the required air quality standards.

2. Avoidance of Oil-Related Issues:

Oil contamination in compressed air systems can lead to various issues. Oil can cause damage to pneumatic equipment, valves, and seals, resulting in reduced efficiency and increased maintenance costs. It can also lead to product contamination in industries such as food and beverage, pharmaceuticals, and electronics manufacturing. Oil-free technology eliminates the risks associated with oil-related issues, ensuring that the compressed air remains clean, dry, and suitable for sensitive applications.

3. Enhanced Air Purity:

Oil-free compressors are designed with advanced filtration systems to further enhance air purity. These filtration systems typically include pre-filters, coalescing filters, and activated carbon filters. Pre-filters remove larger particles, coalescing filters capture smaller particles and coalesce water vapor, and activated carbon filters absorb odors and remaining oil vapors. By incorporating such filtration stages, oil-free technology ensures that the compressed air is free from particulate matter, moisture, odors, and residual oil content, resulting in higher air purity levels.

4. Compliance with Air Quality Standards:

Oil-free technology helps compressed air systems comply with air quality standards and regulations. Standards such as ISO 8573 specify acceptable limits for contaminants in compressed air, including oil content, particulate matter, and moisture. Oil-free compressors, with their ability to produce clean and oil-free compressed air, facilitate compliance with these standards. This is particularly crucial in industries where air quality is critical, such as healthcare, pharmaceuticals, electronics, and food processing.

5. Protection of Sensitive Applications:

Many applications require clean and uncontaminated compressed air to ensure optimal performance and product integrity. Oil-free technology provides the necessary assurance of air quality for these sensitive applications. Industries such as medical devices, laboratory testing, spray painting, and semiconductor manufacturing rely on oil-free compressed air to prevent contamination, maintain precise operation, and achieve consistent results. The use of oil-free technology safeguards the reliability and integrity of these applications.

6. Reduced Maintenance and Downtime:

Oil-free compressors generally require less maintenance compared to oil-lubricated compressors. The absence of oil eliminates the need for oil changes, oil filters, and associated maintenance tasks. This results in reduced maintenance costs, less downtime, and increased productivity. Additionally, the risk of oil-related failures and breakdowns is minimized, leading to improved overall system reliability and uptime.

In summary, oil-free technology has a significant positive impact on compressed air quality. It eliminates oil contamination, avoids oil-related issues, enhances air purity, facilitates compliance with air quality standards, protects sensitive applications, and reduces maintenance and downtime. These benefits make oil-free technology a preferred choice in industries where clean and high-quality compressed air is essential.

air compressor

What Is an Oil-Free Air Compressor?

An oil-free air compressor, also known as an oilless air compressor, is a type of air compressor that operates without the use of lubricating oil in the compression chamber. Unlike traditional air compressors that rely on oil for lubrication and sealing, oil-free compressors employ alternative methods to achieve compression and deliver clean, oil-free compressed air. Here’s a detailed explanation of how oil-free air compressors work and their key characteristics:

Working Principle:

Oil-free air compressors utilize various techniques to compress air without the need for oil. The most common methods include:

  • Dry Compression: In this method, the compression chamber doesn’t have any oil present. Special materials, coatings, and surface treatments are used to reduce friction and wear between the moving parts, allowing for efficient compression without oil lubrication.
  • Water or Air Cooling: Oil-free compressors often employ advanced cooling mechanisms, such as water or air cooling, to dissipate the heat generated during compression. This helps to maintain the operating temperature within acceptable limits and ensures the longevity of the compressor.
  • Piston Rings and Seals: Instead of relying on oil for lubrication and sealing, oil-free compressors use specialized piston rings, seals, or other forms of dry frictionless technology. These components provide the necessary sealing and reduce internal friction, allowing for efficient compression without the need for oil.

Characteristics of Oil-Free Air Compressors:

1. Clean and Oil-Free Air: The primary advantage of oil-free air compressors is that they deliver air that is free from oil contamination. This makes them suitable for applications where oil contamination can be detrimental, such as in the medical, pharmaceutical, food and beverage, electronics, and automotive industries.

2. Low Maintenance: Oil-free compressors typically require less maintenance compared to oil-lubricated compressors. Since there is no oil to change or monitor, maintenance tasks related to oil filtration, oil changes, and oil disposal are eliminated. This can result in cost savings and reduced downtime.

3. Compact and Lightweight: Oil-free compressors are often designed to be compact and lightweight, making them portable and easy to transport. This makes them suitable for applications where mobility is required, such as construction sites, workshops, and on-site maintenance tasks.

4. No Oil Contamination Risk: With oil-free compressors, there is no risk of oil contaminating the compressed air system. This eliminates the need for additional filtration or separation equipment to remove oil from the compressed air, simplifying the overall system design.

5. Lower Initial Cost: In general, oil-free compressors tend to have a lower initial cost compared to oil-lubricated compressors. This can be advantageous for applications with budget constraints or when the specific requirements of the application align with the capabilities of oil-free compressors.

It’s important to note that oil-free air compressors may have certain limitations compared to oil-lubricated compressors. They may have lower maximum operating pressures and higher operating temperatures. Additionally, the absence of oil lubrication may result in slightly reduced efficiency and increased wear on certain components over time.

By understanding the working principle and characteristics of oil-free air compressors, users can determine whether this type of compressor is suitable for their specific application and requirements.

China manufacturer 40HP 30kw 3 Phase Water Lubrication Oil Free Rotary Screw Air Compressor   air compressor oilChina manufacturer 40HP 30kw 3 Phase Water Lubrication Oil Free Rotary Screw Air Compressor   air compressor oil
editor by CX 2024-04-16

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